The working frequency of IF induction smelting furnace is between 50 Hz and 10 kHz, which needs frequency modulation by frequency converter. Medium frequency induction smelting furnace has more advantages than power frequency induction smelting furnace because of its high electric and thermal efficiency, short smelting time, less power consumption, less land occupation, lower investment, flexible production and easy implementation of process automation. It is suitable for smelting all kinds of cast iron, especially alloy cast iron, nodular cast iron and vermicular cast iron. It has strong adaptability to burden, and the variety and size of burden can be changed in a wide range. Medium frequency induction smelting furnace has the advantages that other iron smelting furnaces do not have, so it has gained remarkable development in recent years, and has been widely used in cast iron production.
With the continuous improvement of power density of medium frequency induction smelting furnace, the requirement of safety, lining life and noise is becoming higher and higher, and the rationality of furnace body structure is becoming more and more important. Heavy steel shell furnace has many advantages such as strong durability, high efficiency and productivity, low noise, easy maintenance and repair.
Heavy-duty steel shell furnace is different from frame furnace. It has a high strength annular steel shell with several large checkpoints. When the furnace is running, the checkpoints are closed and each checkpoint can be opened. The internal structure of heavy-duty steel shell furnace is strong, which can avoid the deformation that may be caused by tapping and pouring, and prolong the service life of furnace lining. Moreover, the sound absorption and isolation material can be added to the enclosed solid steel shell and its interior, which greatly reduces the working noise. The strong steel shell can also effectively protect the induction coil from the danger of splashing metal, so that the furnace has the greatest safety in operation. In order to effectively insulate and heat preservation and prolong the life of lining, cooling rings are installed at the top and bottom of heavy-duty steel shell furnace, which plays the role of uniform lining temperature and reducing thermal expansion. The stainless steel cooling ring with low energy consumption and high strength greatly improves the furnace efficiency.
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